Flex-a-Lite 264 Installation Instructions

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Brand: Flex-a-Lite

Category: Fan

Type: Installation instructions for Flex-a-Lite 264

Pages: 4 (0.81 Mb)

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Flex-a-Lite 264 Installation instructions - Page 4
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Dual Electric Fan #264
Fits 2003-2008 Dodge 2500/3500 w/ 5.9L & 6.7L Cummins Diesel
INSTALLATION INSTRUCTIONS
#98264 page 1 of 4 Rev. 11-16-11
DETAIL #1
DETAIL #2
REMOVE EXISTING FAN & SHROUD:
1. Make sure the engine is cool!
2. Disconnect battery negative (-) cable from both batteries.
3. Dismount windshield washer tube and battery cable from top of
shroud (3 plastic clips). See detail 1
4. On passenger side, use 10mm socket, loosen air box front
mounting point. See detail 2
5. Remove 2-13mm bolts (one on each side) from top of shroud
attached to radiator.
Note: To access bolt on passenger side, slide air box backwards.
You may need to disconnect overflow tube as well. See detail 3
6. Hold back rubber flap at the top of “floating/stock” shroud. Using
spring clamps can assist to keep flap from snapping back
into your way. See detail 4
7. Pull partial radiator side shroud out slowly from above.
8. From below, disconnect electric clutch from harness; use flat-head screw
driver to unlock connector. Harness can be found near mounting bracket
of “floating” shroud on driver’s side. See detail 5
Note: By disconnecting the electric clutch, this may cause your check
engine light to illuminate after start-up. See dealer to clear check
engine light.
9. Un-mount electric clutch wire mount using 10mm socket. Wire mount will
be attached to lower bracket of “floating” shroud on driver’s side.
See detail 6
Suggestion: Cut piece of cardboard (27” x 29” & tape to inside of core for
radiator protection).
10. Remove 2-13mm nuts securing top half of “floating” shroud, allowing
shroud to lean toward radiator core. This gives enough room for “fan clutch
mounting-nut” accessibility.
11. From below, remove 2-13mm nuts securing bottom of “floating”
shroud to bottom bracket.
12. While holding clutch pulley, use 36mm wrench & turn counter-clockwise
to loosen fan clutch mounting-nut. Be careful not to drop fan & clutch
assembly as it unscrews from pulley.
13. Slowly pull fan & clutch assembly up simultaneously with “floating”
shroud. Make sure electric clutch wire mount is free from snagging on
bottom “floating” shroud bracket.
Remove top & bottom “floating” shroud brackets.
Note: Top bracket on passenger’s side secures wiring loom. Find alternate mounting point near by and re-
secure. The 2 top brackets & 1 bottom bracket.
Note: Removal of “floating” shroud mounting brackets is for appearances only. There should be enough
clearance to install new shroud without removal of brackets.
DETAIL #3
DETAIL #4 DETAIL #5
DETAIL #6