Johnson Controls TM9X*MP Installation Manual

Download Installation manual of Johnson Controls TM9T*MP Furnace for Free or View it Online on All-Guides.com.

Johnson Controls TM9T*MP Installation manual - Page 1
1
Johnson Controls TM9T*MP Installation manual - Page 2
2
Johnson Controls TM9T*MP Installation manual - Page 3
3
Johnson Controls TM9T*MP Installation manual - Page 4
4
Johnson Controls TM9T*MP Installation manual - Page 5
5
Johnson Controls TM9T*MP Installation manual - Page 6
6
Johnson Controls TM9T*MP Installation manual - Page 7
7
Johnson Controls TM9T*MP Installation manual - Page 8
8
Johnson Controls TM9T*MP Installation manual - Page 9
9
Johnson Controls TM9T*MP Installation manual - Page 10
10
Johnson Controls TM9T*MP Installation manual - Page 11
11
Johnson Controls TM9T*MP Installation manual - Page 12
12
Johnson Controls TM9T*MP Installation manual - Page 13
13
Johnson Controls TM9T*MP Installation manual - Page 14
14
Johnson Controls TM9T*MP Installation manual - Page 15
15
Johnson Controls TM9T*MP Installation manual - Page 16
16
Johnson Controls TM9T*MP Installation manual - Page 17
17
Johnson Controls TM9T*MP Installation manual - Page 18
18
Johnson Controls TM9T*MP Installation manual - Page 19
19
Johnson Controls TM9T*MP Installation manual - Page 20
20
Johnson Controls TM9T*MP Installation manual - Page 21
21
Johnson Controls TM9T*MP Installation manual - Page 22
22
Johnson Controls TM9T*MP Installation manual - Page 23
23
Johnson Controls TM9T*MP Installation manual - Page 24
24
Johnson Controls TM9T*MP Installation manual - Page 25
25
Johnson Controls TM9T*MP Installation manual - Page 26
26
Johnson Controls TM9T*MP Installation manual - Page 27
27
Johnson Controls TM9T*MP Installation manual - Page 28
28
Johnson Controls TM9T*MP Installation manual - Page 29
29
Johnson Controls TM9T*MP Installation manual - Page 30
30
Johnson Controls TM9T*MP Installation manual - Page 31
31
Johnson Controls TM9T*MP Installation manual - Page 32
32
Johnson Controls TM9T*MP Installation manual - Page 33
33
Johnson Controls TM9T*MP Installation manual - Page 34
34
Johnson Controls TM9T*MP Installation manual - Page 35
35
Johnson Controls TM9T*MP Installation manual - Page 36
36
Johnson Controls TM9T*MP Installation manual - Page 37
37
Johnson Controls TM9T*MP Installation manual - Page 38
38
Johnson Controls Unitary Products 697936-UIM-B-01211
RESIDENTIAL GAS FURNACE
MODELS: TM9X*MP – High Efficiency Motor
(95.5% AFUE Single Stage Multi-position)
INSTALLATION MANUAL
LIST OF SECTIONS
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
DUCTWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
GAS PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
ELECTRICAL POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
CONDENSATE PIPING AND FURNACE
VENTING CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
COMBUSTION AIR and VENT SYSTEM . . . . . . . . . . . . . . . . . . . .21
START-UP AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . .28
SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
NORMAL OPERATION AND DIAGNOSTICS . . . . . . . . . . . . . . . . .34
REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
LIST OF FIGURES
Duct Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Vertical Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Coil Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Horizontal Right Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Horizontal Left Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
PC Series Upflow Coil Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Horizontal Left or Right application (Right Shown) . . . . . . . . . . . . . . 7
Combustible Floor Base Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Horizontal Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Typical Attic Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Typical Suspended Furnace / Crawl Space Installation . . . . . . . . . . . 8
Downflow Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Side Return Cutout Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Thermostat Chart - Single Stage AC with Single Stage Furnaces . . 13
Thermostat Chart - Single Stage HP with Single Stage Furnaces . . 14
Typical. Condensate drain, vertical installation . . . . . . . . . . . . . . . . 15
Typical. Combustion Pipe Drain Tee . . . . . . . . . . . . . . . . . . . . . . . . 16
Upflow Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Downflow Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Horizontal Left Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Horizontal Right Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Home Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Termination Configuration - 1 Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Termination Configuration - 2 Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Termination Configuration - 2 Pipe Basement . . . . . . . . . . . . . . . . . 24
Double Horizontal Combustion Air Intake and Vent Termination . . .24
Double Vertical Combustion Air Intake and Vent Termination . . . . .24
Downward Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Direct Vent Air Intake Connection and Vent Connection . . . . . . . . .25
Combustion Airflow Path Through The Furnace Casing . . . . . . . . .25
Outside and Ambient Combustion Air . . . . . . . . . . . . . . . . . . . . . . . . 27
Attic and Crawl Space Combustion Air Termination . . . . . . . . . . . . .28
Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Reading Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Furnace Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
LIST OF TABLES
Unit Clearances to Combustibles . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Coil Projection Dimensions - PC Series Coils . . . . . . . . . . . . . . . . . . 7
Cabinet and Duct Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Recommended Filter Sizes (High Velocity 600 FPM) . . . . . . . . . . . . 9
Nominal Manifold Pressure - High Fire . . . . . . . . . . . . . . . . . . . . . . 11
Ratings & Physical / Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . 12
Maximum Equivalent Pipe Length . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Elbow Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Equivalent Length of Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Combustion Air Intake and Vent Connection
Size at Furnace (All Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Estimated Free Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Unconfined Space Minimum Area . . . . . . . . . . . . . . . . . . . . . . . . . .26
Free Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Gas Rate (CU FT/HR) at Full Input . . . . . . . . . . . . . . . . . . . . . . . . . .30
Inlet Gas Pressure Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Nominal Manifold Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Blower Performance CFM - Any Position (without filter) . . . . . . . . . . 33
These high efficiency, compact units employ induced combustion, reli-
able hot surface ignition and high heat transfer aluminized tubular heat
exchangers. The units are factory shipped for installation in upflow or
horizontal applications and may be converted for downflow applica-
tions.
These furnaces are designed for residential installation in a basement,
closet, alcove, attic, recreation room or garage and are also ideal for
commercial applications. All units are factory assembled, wired and
tested to assure safe dependable and economical installation and oper-
ation.
These units are Category IV listed and may not be common vented with
another gas appliance as allowed by the National Fuel Gas Code.