Johnson Controls TP9C C Installation Manual

Download Installation manual of Johnson Controls CP9C C Furnace for Free or View it Online on All-Guides.com. This version of Johnson Controls CP9C C Manual compatible with such list of devices, as: CP9C C, LP9C C, TP9C C, YP9C C

Johnson Controls CP9C C Installation manual - Page 1
1
Johnson Controls CP9C C Installation manual - Page 2
2
Johnson Controls CP9C C Installation manual - Page 3
3
Johnson Controls CP9C C Installation manual - Page 4
4
Johnson Controls CP9C C Installation manual - Page 5
5
Johnson Controls CP9C C Installation manual - Page 6
6
Johnson Controls CP9C C Installation manual - Page 7
7
Johnson Controls CP9C C Installation manual - Page 8
8
Johnson Controls CP9C C Installation manual - Page 9
9
Johnson Controls CP9C C Installation manual - Page 10
10
Johnson Controls CP9C C Installation manual - Page 11
11
Johnson Controls CP9C C Installation manual - Page 12
12
Johnson Controls CP9C C Installation manual - Page 13
13
Johnson Controls CP9C C Installation manual - Page 14
14
Johnson Controls CP9C C Installation manual - Page 15
15
Johnson Controls CP9C C Installation manual - Page 16
16
Johnson Controls CP9C C Installation manual - Page 17
17
Johnson Controls CP9C C Installation manual - Page 18
18
Johnson Controls CP9C C Installation manual - Page 19
19
Johnson Controls CP9C C Installation manual - Page 20
20
Johnson Controls CP9C C Installation manual - Page 21
21
Johnson Controls CP9C C Installation manual - Page 22
22
Johnson Controls CP9C C Installation manual - Page 23
23
Johnson Controls CP9C C Installation manual - Page 24
24
Johnson Controls CP9C C Installation manual - Page 25
25
Johnson Controls CP9C C Installation manual - Page 26
26
Johnson Controls CP9C C Installation manual - Page 27
27
Johnson Controls CP9C C Installation manual - Page 28
28
Johnson Controls CP9C C Installation manual - Page 29
29
Johnson Controls CP9C C Installation manual - Page 30
30
Johnson Controls CP9C C Installation manual - Page 31
31
Johnson Controls CP9C C Installation manual - Page 32
32
Johnson Controls CP9C C Installation manual - Page 33
33
Johnson Controls CP9C C Installation manual - Page 34
34
Johnson Controls CP9C C Installation manual - Page 35
35
Johnson Controls CP9C C Installation manual - Page 36
36
Johnson Controls CP9C C Installation manual - Page 37
37
Johnson Controls CP9C C Installation manual - Page 38
38
Johnson Controls CP9C C Installation manual - Page 39
39
Johnson Controls CP9C C Installation manual - Page 40
40
Johnson Controls CP9C C Installation manual - Page 41
41
Johnson Controls CP9C C Installation manual - Page 42
42
681292-UIM-A-0211
EFFICIENCY
RATING
CERTIFIED
When paired with a
York heat pump
RESIDENTIAL GAS FURNACE
WITH ECM MOTOR
MODELS:
TP9C*C, YP9C*C, CP9C*C, LP9C*C
(Up to 98% Modulating Multi-position)
INSTALLATION MANUAL
LIST OF SECTIONS
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
DUCTWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
GAS PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
ELECTRICAL POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
CONDENSATE PIPING AND FURNACE
VENTING CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . 21
COMBUSTION AIR and VENT SYSTEM . . . . . . . . . . . . . . . . . 27
START-UP AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . 34
SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
NORMAL OPERATION AND DIAGNOSTICS . . . . . . . . . . . . . 39
REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . 41
REPLACEMENT PART CONTACT INFORMATION . . . . . . . . 41
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
LIST OF FIGURES
Duct Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Combustible Floor Base Accessory . . . . . . . . . . . . . . . . . . . . . . . 6
Horizontal Application (Typical) . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Typical Attic Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Typical Suspended Furnace / Crawl Space Installation . . . . . . . 7
Downflow Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Vertical Applications (Typical) . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Coil Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Horizontal Right Application (Typical) . . . . . . . . . . . . . . . . . . . . . 8
Horizontal Left Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
PC Series Upflow Coil Installation . . . . . . . . . . . . . . . . . . . . . . . . 8
Horizontal Left or Right application (Right Shown) . . . . . . . . . . . 8
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Side Return Cutout Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Furnace Control Board – Communications Connections . . . . . 13
Modulating Furnace with Communicating AC or HP . . . . . . . . . 14
Modulating Furnace with Communicating Thermostat and
Non-Communicating AC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Thermostat Chart - Single Stage Air Conditioner –
Variable Speed Modulating Furnace . . . . . . . . . . . . . . . . . . . . . 15
Thermostat Chart - Two Stage Air Conditioner –
Variable Speed Modulating Furnace . . . . . . . . . . . . . . . . . . . . . 16
Thermostat Chart - Two Stage Air Conditioner with Single Stage
Thermostat – Variable Speed Modulating Furnace . . . . . . . . . . 17
Thermostat Chart - Single Stage Heat Pump –
Variable Speed Modulating Furnace . . . . . . . . . . . . . . . . . . . . . 18
Thermostat Chart - Single Stage Heat Pump –
Variable Speed Modulating Furnace . . . . . . . . . . . . . . . . . . . . . 19
Thermostat Chart - Two Stage Heat Pump –
Variable Speed Modulating Furnace . . . . . . . . . . . . . . . . . . . . . 20
Typical Condensate drain, vertical installation . . . . . . . . . . . . . 22
Typical Combustion Pipe Drain Tee . . . . . . . . . . . . . . . . . . . . . 22
Upflow Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Downflow Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Horizontal Left Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Horizontal Right Configuration . . . . . . . . . . . . . . . . . . . . . . . . . 26
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Home Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Termination Configuration - 1 Pipe . . . . . . . . . . . . . . . . . . . . . . 30
Termination Configuration - 2 Pipe . . . . . . . . . . . . . . . . . . . . . . 30
Termination Configuration - 2 Pipe Basement . . . . . . . . . . . . . 30
Double Horizontal Combustion Air Intake
and Vent Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Double Vertical Combustion Air Intake
and Vent Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Downward Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Direct Vent Air Intake Connection and Vent Connection . . . . . . 31
Combustion Airflow Path Through The Furnace Casing . . . . . . 31
Outside and Ambient Combustion Air . . . . . . . . . . . . . . . . . . . . 32
Attic and Crawl Space Combustion Air Termination . . . . . . . . . 33
Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Furnace Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
LIST OF TABLES
Unit Clearances to Combustibles . . . . . . . . . . . . . . . . . . . . . . . . 4
Coil Projection Dimensions - PC Series Coils . . . . . . . . . . . . . . . 8
Cabinet and Duct Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Recommended Filter Sizes (High Velocity 600 FPM) . . . . . . . . . 9
High Altitude Orifices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Ratings & Physical / Electrical Data . . . . . . . . . . . . . . . . . . . . . 12
Maximum Equivalent Pipe Length . . . . . . . . . . . . . . . . . . . . . . . 27
Elbow Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Equivalent Length of Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Combustion Air Intake and Vent Connection Size at Furnace (All
Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Estimated Free Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Unconfined Space Minimum Area . . . . . . . . . . . . . . . . . . . . . . . 32
Free Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Gas Rate (CU FT/HR) at Full Input . . . . . . . . . . . . . . . . . . . . . . 35
Inlet Gas Pressure Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Nominal Manifold Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Blower Performance CFM - Any Position . . . . . . . . . . . . . . . . . 38